It all begins with an idea.

At Aero Insulations, we are revolutionizing the Australian construction industry with innovative, sustainable building solutions. As the only manufacturer and supplier of Aerofill, we deliver cutting-edge composite insulating screeds and eco-friendly void fillers designed to meet the growing demands of energy-efficient construction.

  • Our flagship product, Aerofill, is a groundbreaking combination of recycled EPS, cement and an advanced binder, providing superior thermal performance while dramatically reducing carbon emissions. We specialize in offering low-carbon, high-performance solutions for a variety of applications from under-slab and over-slab insulation to large-scale civil engineering projects.

  • We are committed to driving sustainability and innovation in the building materials industry. By repurposing waste materials and integrating them into our products, we aim to reduce environmental impact and improve energy efficiency, setting new benchmarks for eco-friendly construction.

  • We incorporate 100% recycled EPS into our products, promoting a circular economy and reducing landfill waste. Our advanced binder technology and optimized cement usage result in a lighter stronger and more sustainable material. Aerofill provides exceptional insulation, improving energy efficiency and reducing the carbon footprint in construction projects.

  • As a pioneer in sustainable building solutions, we envision a future where energy-efficient, low-carbon materials are the standard for construction in Australia and beyond. With Aerofill, we aim to lead the transition toward greener, more responsible building practices.

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 FAQs

  • Aerofill is a groundbreaking composite material made from recycled EPS, cement and an advanced binder. It serves as both an insulating screed and a low-carbon void filler, designed to reduce environmental impact and improve thermal efficiency in construction projects.

  • Aerofill is mixed on-site, and poured into place, much like traditional screeds or void fillers. It’s lightweight composition makes it easier to transport and apply, reducing labour costs and installation time.

  • To purchase Aerofill or request a quote, simply visit our contact us page, or call us directly. Our team will be happy to discuss your project, and provide pricing information tailored to your needs.

  • Aerofill significantly reduces the amount of cement needed, cutting CO2 emissions by more then 50%. It also provides better insulation properties and is much lighter in weight, making it easier to handle and install then traditional cementitious fill.

  • Absolutely. Aerofill integrated seamlessly with other systems, such as double-walled formwork, and can be used alongside other sustainable building materials to enhance overall performance.

  • Yes. Aerofill is designed to meet and exceed Australia’s stringent thermal efficiency and sustainability regulations, ensuring compliance for both residential and commercial projects.

  • Thanks to its combination of recycled EPS and a high-performing binder, Aerofill delivers superior thermal insulation. It minimizes thermal bridging and increases overall energy efficiency, making building more sustainable and cost-effective to operate.

  • Aerofill is ideal for a white range of applications, including under-slab and over-slab insulation, flat roof insulation, void filling in civil engineering projects and much more. The versatility of Aerofill makes it suitable for residential, commercial and infrastructure projects.

  • We can provide all components to our Aerofill system. Our Aerofill flooring system is delivered through our partners at ready-mix plants, meaning the components of our system are mixed at the batch plant and delivered on-site in a concrete truck. If you have an existing supply of EPS and cement, and want to create your own mix, we are happy to supply our binder for you to use.

  • Yes, we understand the importance of project timelines. Aero Insulations offers rapid response and efficient project management to ensure your project is completed on schedule and with minimal disruption. We work with strategic partners all over Australia, and have a warehouse in Melbourne that holds emergency stock.

  • Our Aerofill system can serve as a great alternative to conventional foamed concrete in void filling applications. Our innovative system uses a lightweight aggregate (EPS), which combined with our binder can greatly reduce t he amount of cement used in void-filling, therefore adding to savings in cement.

  • Absolutely. We specialize in tailoring solutions to your specific requirements. Our experienced team has successfully delivered customized insulation solutions for a wide range of projects, ranging from void filling in the mining industry to retrofitting our Aerofill product in building to be repurposed for cold storage.

  • Aerofill incorporates 100% recycled EPS, reducing waste that would otherwise end up in landfills. Its optimized use of cement also reduces CO2 emissions by over 50% compared to traditional materials, making it a highly eco-friendly building solution.

  • Yes. Aerofill is highly versatile and robust, making it a perfect fit for large-scale civil engineering projects, including void filling, road construction and tunneling applications.